22837 Mathew Road
Sterling Illinois, 61081
Commercial & Residential Steel Buildings
Concrete Flat Work - General Contractor
Phone: 815-564-0263
Email Us at:
Commercial Steel Builing Wall Panels

Star Buildings Insulated Panels

Metl-Span architectural panels serve as walls and roofs for high-profile applications in new and retrofit construction.

 

Metl-Span's foamed-in-place technology offers the most thermally efficient architectural panels available, placed outboard of the structural supports for a continutous barrier with no compressed insulation or thermal bridges. Most panel profiles may be installed either horizontally or vertically with concealed clips and fasteners in the side joint for a beautiful flush appearance.


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Architectural Wall Panels

  • Architectural Wall PanelsArchitectural Wall Panels
    Architectural Wall Panels

The Metl-Span Architectural/Horizontal insulated metal wall panel is ideal for high profile horizontal applications. Designed to install with concealed clips and fasteners in the side joint.

 

Architectural/Horizontal wall panels provide maximum design flexibility and a beautiful high-tech appearance. The horizontal interlocking joint can be varied for visual impact. It may be ordered flush or with a 3/8" deep reveal of 1/4", 1/2", 3/4", 1", 1 1/2", 2", 2 1/2", or 3" width. The panel ends are folded to eliminate the need for metal trim at the vertical butt joint. The joint is sealed with a black dry gasket to create a shadowline effect that can be emulated in the horizontal reveal.

 

Exterior Profile: Architectural flat with flush or reveal horizontal joints
Interior Profile: Light Mesa nominal 1/16" deep Panel Core: Foamed-in-place, Non-CFC & zero ODP polyurethane, FM Class 1 approval
Thermal Values: K-factor, Btu in/ft2 hr. °F @ 75°F (24°C) mean core temperature = 0.140.
K-factor, Btu in/ft2 hr. °F @ 40°F (4°C) mean core temperature = 0.126
Module Width: 24", 30", 36"
Reveal Width: 1/4", 1/2", 3/4", 1", 1 1/2", 2", 2 1/2", 3"
Panel Thickness: 2", 2 1/2", 3", 4"
Panel Lengths: Standard 8'-0" to 32'-0"
Exterior Facings: Stucco embossed, G-90 galvanized and/or AZ-50 aluminum-zinc coated steel in 22 Ga.
Interior Facings: Stucco embossed, G-90 galvanized and/or AZ-50 aluminum-zinc coated steel in 26 Ga., 24 Ga. and 22 Ga.
Panel Joint: Offset double tongue and groove with extended metal shelf for positive face fastening
Fastening: Fastener and clip concealed in the side joint
Finishes & Colors: A full range of exterior colors & coatings are available for the architectural market. For specific information about our available colors and coatings, visit us online for a comprehensive selection.

Commercial Building Wall Panels


Striated Wall Panels

  • Striated Wall PanelsStriated Wall Panels
    Striated Wall Panels

The Metl-Span Striated insulated metal wall panel is an attractive and economical alternative to typical flat wall panels. The exterior face is lightly profiled with narrow longitudinal striations and exhibits a virtual flat appearance from a short distance away. The Striated wall panel is an exceptional value combining the aesthetics of a flat wall panel and high insulation ratings of a polyurethane core.

Exterior Profile: Longitudinal striations, nominal 1/32" deep

Interior Profile: Mesa nominal 1/8" deep; Light Mesa nominal 1/16" deep

Panel Core: Foamed-in-place, Non-CFC & zero ODP polyurethane, FM Class 1 approval

Thermal Values: K-factor, Btu in/ft2 hr. °F @ 75°F (24°C) mean core temperature = 0.140
K-factor, Btu in/ft2 hr. °F @ 40°F (4°C) mean core temperature = 0.126

Module Width: 30", 36", 42"

Panel Thickness: 2", 2 1/2", 3" (2 3/4" thickness also available from Nevada plant)

Panel Lengths: 8'-0" to 40'-0" for the 30" & 36" widths, 8'-0" to 32'-0" for the 42" width

Exterior Facings: Stucco embossed, G-90 galvanized and/or AZ-50 aluminum-zinc coated steel in 24 Ga. and 22 Ga.

Interior Facings: Stucco embossed, G-90 galvanized and/or AZ-50 aluminum-zinc coated steel in 26 Ga., 24 Ga. and 22 Ga.

Panel Joint: Offset double tongue and groove with extended metal shelf for positive face fastening

Fastening: Fastener and Clip concealed in the side joint

Color: A full range of exterior colors & coatings are available for the architectural market. For specific information about our available colors and coatings, visit us online for a comprehensive selection.

Sante Fe Steel Building Wall Panels


Santa Fe Wall Panels

  • Santa Fe Wall PanelsSanta Fe Wall Panels
    Santa Fe Wall Panels

The Metl-Span Santa Fe® insulated metal wall panel has a flat exterior profile with a heavy embossed, stucco texture that mimics the look of a masonry stucco finish.

Exterior Profile: No profile with heavy stucco texture

Interior Profile: Mesa nominal 1/8" deep; Light Mesa nominal 1/16" deep

Panel Core: Foamed-in-place, Non-CFC & zero ODP polyurethane, FM Class 1 approval

Thermal Values: K-factor, Btu in/ft2 hr. °F @ 75°F (24°C) mean core temperature = 0.140
K-factor, Btu in/ft2 hr. °F @ 40°F (4°C) mean core temperature = 0.126

Module Width: 36", 42"

Panel Thickness: 2", 2 1/2", 3", 4" (2 3/4" thickness also available from Nevada plant)

Panel Lengths: 8'-0" to 40'-0"

Exterior Facings: Stucco embossed, G-90 galvanized and/or AZ-50 aluminum-zinc coated steel in 24 Ga. and 22 Ga.

Interior Facings:Stucco embossed, G-90 galvanized and/or AZ-50 aluminum-zinc coated steel in 26 Ga., 24 Ga. and 22 Ga.

Panel Joint: Offset double tongue and groove with extended metal shelf for positive face fastening

Fastening: Fastener and Clip concealed in the side joint

Color: A full range of exterior colors & coatings are available for the architectural market. For specific information about our available colors and coatings, visit us online for a comprehensive selection.

Steel Barrier Wall Panels


HPCI Barrier Wall Panels

  • HPCI Barrier Wall PanelsHPCI Barrier Wall Panels
    HPCI Barrier Wall Panels

The HPCI Barrier™ insulated metal panel is an air, water, thermal and vapor barrier panel that can be used behind any type of facade. The HPCI Barrier back-up panel is installed in a horizontal orientation completely outside the structural supports. There are no thermal bridges to reduce the energy efficiency of the wall. HPCI Barrier is quick and easy to install and provides an economical solution to conventional air, water, thermal and vapor control without sacrificing thermal efficiency.

 

Exterior Profile: No profile embossed

Interior Profile: Light Mesa embossed

Panel Core: Foamed-in-place, Non-CFC & zero ODP polyurethane

Thermal Values: K-factor, Btu in/ft2 hr. °F @ 75°F (24°C) mean core temperature = 0.140

Module Width: 42"

Panel Thickness: 2", 3", 4"

Panel Lengths: 8'-0" to 24'-0"

Exterior Facings: Minimum .016" thick HPCI galvanized steel

Interior Facings: Minimum .016" thick HPCI galvanized steel

Panel Joint: Offset double tongue and groove with extended metal shelf for positive face fastening

Fastening: Fastener and Clip concealed in the side joint Factory caulking available

Color: White polyester

Oil Canning: All flat metal surfaces can display waviness commonly referred to as "oil canning." "Oil canning" is an inherent characteristic of steel products, not a defect, and therefore is not a cause for panel rejection.

Insulated Rib Wall Panels

7.2 Insul-Rib™ Wall Panels

  • 7.2 Insul-Rib™ Wall Panels7.2 Insul-Rib™ Wall Panels
    7.2 Insul-Rib™ Wall Panels

The 7.2 Insul-Rib™ insulated metal wall panel combines a traditional 7.2 rib panel design with a polyurethane foam core. For the first time, this widely used profile is now available with exceptional insulating properties in various thicknesses.

 

Exterior Profile: 7.2" on-center rib pattern, 1 1/2" deep
Interior Profile: Mesa nominal 1/8" deep
Panel Core: Foamed-in-place, Non-CFC & zero ODP urethane, FM Class 1 approval
Thermal Values: K-factor, Btu in/ft2 hr. °F @ 75°F (24°C) mean core temperature = 0.140.
K-factor, Btu in/ft2 hr. °F @ 40°F (4°C) mean core temperature = 0.126
Module Width: 36" Panel Thickness: Nominal overall 3", 4", 5", 6"
Panel Lengths: 8'-0" to 40'-0"
Exterior Facings: Stucco embossed, G-90 galvanized and/or AZ-50 aluminum-zinc coated steel in 26 Ga., 24 Ga. and 22 Ga.
Interior Facings: Stucco embossed, G-90 galvanized and/or AZ-50 aluminum-zinc coated steel in 26 Ga., 24 Ga. and 22 Ga.
Panel Joint: Offset double tongue and groove with extended metal shelf for positive face fastening Fastening: Fastener and Clip concealed in the side joint
Color: A full range of exterior colors & coatings are available for the architectural market. For specific information about our available colors and coatings, visit us online for a comprehensive selection.

Mesa Steel Insulated Wall Panels

Mesa Wall Panels

  • Mesa Wall PanelsMesa Wall Panels
    Mesa Wall Panels

The Metl-Span CF Mesa and Light Mesa insulated metal wall panels are well suited for exterior and interior partition wall applications. The lightly corrugated profile on both faces of the panels ensures symmetry from outside of the building to inside, and from room to room in partition installations. The CF Mesa and Light Mesa wall panels may be used for exterior wall applications, but they are not recommended for use on exterior walls of low temperature buildings.

 

Exterior Profile: Mesa nominal 1/8" deep; Light Mesa nominal 1/16" deep
Interior Profile: Mesa nominal 1/8" deep; Light Mesa nominal 1/16" deep
Panel Core: Foamed-in-place, Non-CFC & zero ODP polyurethane, FM Class 1 approval
Thermal Values: K-factor, Btu in/ft2 hr. °F @ 75°F (24°C) mean core temperature = 0.140
K-factor, Btu in/ft2 hr. °F @ 40°F (4°C) mean core temperature = 0.126

Panel Thickness: 2", 2 1/2", 3", 4", 5", 6"
CF Light Mesa: 2", 2 1/2", 3", 4" (2 3/4" thickness also available from Nevada plant)
Module Width: 36", 42"
Panel Lengths: 8'-0" to 53'-0"
Exterior Facings: Stucco embossed, G-90 galvanized and/or AZ-50 aluminum-zinc coated steel in 26 Ga., 24 Ga. and 22 Ga.
Interior Facings: Stucco embossed, G-90 galvanized and/or AZ-50 aluminum-zinc coated steel in 26 Ga., 24 Ga. and 22 Ga.
Panel Joint: Offset double tongue and groove with extended metal shelf for positive face fastening

Fastening: Fastener and Clip concealed in the side joint

Color: A full range of exterior colors & coatings are available for the architectural market. For specific information about our available colors and coatings, visit us online for a comprehensive selection.

Fluted Steel Insulated Wall Panels
CF Fluted Wall Panels

  • CF Fluted Wall PanelsCF Fluted Wall Panels
    CF Fluted Wall Panels

The ribbed profile of the Metl-Span CF Fluted insulated metal wall panel provides bold vertical lines complementary to almost any commercial or industrial building. The CF Fluted wall panel is the recommended profile for the exterior of cold storage buildings.

 

Exterior Profile: Flutes 1" wide and nominal 3/8" deep
Interior Profile: Mesa nominal 1/8" deep; Light Mesa nominal 1/16" deep, Light Mesa not available for 5- or 6-inch thick panels
Panel Core: Foamed-in-place, Non-CFC & zero ODP polyurethane, FM Class 1 approval
Thermal Values: K-factor, Btu in/ft2 hr. °F @ 75°F (24°C) mean core temperature = 0.140.
K-factor, Btu in/ft2 hr. °F @ 40°F (4°C) mean core temperature = 0.126

Panel Thickness: 2", 2 1/2", 3", 4", 5", 6" (2 3/4" thickness also available from Nevada plant)
Module Width: 42"
Panel Lengths: 8'-0" to 53'-0"
Exterior Facings: Stucco embossed, G-90 galvanized and/or AZ-50 aluminum-zinc coated steel in 26 Ga., 24 Ga. and 22 Ga.
Interior Facings: Stucco embossed, G-90 galvanized and/or AZ-50 aluminum-zinc coated steel in 26 Ga., 24 Ga. and 22 Ga.
Panel Joint: Offset double tongue and groove with extended metal shelf for positive face fastening

Fastening: Fastener and Clip concealed in the side joint

Color: A full range of exterior colors & coatings are available for the architectural market. For specific information about our available colors and coatings, visit us online for a comprehensive selection.

CFR Insulated Roof Panels
CFR Roof Panels

  • CFR Roof PanelsCFR Roof Panels
    CFR Roof Panels

Metl-Span CFR is an insulated metal standing seam roof panel, and is the foremost innovation in all-in-one composite panel design, combining durable interior and exterior faces with Metl-Span's unmatched polyurethane core. The CFR roof panel provides exceptional benefits including a standing seam exterior face for unsurpassed weathertight performance, and panel widths contributing to installation savings because there are fewer side joints to seal. CFR roof panels are installed completely from the top side with concealed clips and fasteners placed in the side joint. Cold Storage applications may require alternate methods of attachment. Factory cut panel ends, factory notching and factory swaged ends eliminate critical and extensive field reworking and reduce erection costs. Factory installed backer plates at the endlaps also eliminate pre-drilling for special fasteners and fastener tools. Careful design parameters have enabled Metl-Span to create an incomparable roof system that is easily and quickly installed without dependence on highly skilled labor.

 

Exterior Profile: 2" high standing seam with Mesa profile between the seams
Interior Profile: Mesa, nominal 1/8" deep
Panel Core: Foamed-in-place, Non-CFC & zero ODP polyurethane, FM Class 1 approval
Thermal Values: K-factor, Btu in/ft2 hr. °F @ 75°F (24°C) mean core temperature = 0.140.
K-factor, Btu in/ft2 hr. °F @ 40°F (4°C) mean core temperature = 0.126

Panel Thickness: 2", 2 1/2", 3", 4", 5", 6"
Module Width: 30", 36", 42"
Panel Lengths: 9'-6" to 53'-0"
Exterior Facings: Stucco embossed, G-90 galvanized and/or AZ-50 aluminum-zinc coated steel in 24 Ga. and 22 Ga.
Interior Facings: Stucco embossed, G-90 galvanized and/or AZ-50 aluminum-zinc coated steel in 26 Ga., 24 Ga. and 22 Ga.
Panel Joint: Mechanically closed single lock standing seam at the exterior side joint. The interior side joint is a single tongue and groove interlock

Fastening: Two-piece clip with fasteners concealed in the side joint. Cold Storage applications may require alternate methods of attachment. Contact the factory.

Uplift Performance: UL 90 rated, FM Approvals Standard 4471, and Florida Building Code approved. Dade County NOA No. 09-0310-10

Color: A full range of exterior colors & coatings are available for the architectural market. For specific information about our available colors and coatings, visit us online for a comprehensive selection.

36 inch Steel Insulated Wall and Roof Panels
LS-36™ Roof and Wall Panel

  • LS-36™ Roof and Wall PanelLS-36™ Roof and Wall Panel
    LS-36™ Roof and Wall Panel

The versatility of Metl-Span's LS-36™ insulated metal roof and wall panel offers a multitude of design options. The overlapping, through fastened joint allows for quick installation in roof or wall applications that results in reduced labor costs and earlier business starts. Owners will also appreciate the energy cost savings that an insulated metal panel provides.

 

Exterior Profile: 1 ¼" high major ribs at 12" o.c. with Mesas in between ribs at 4" o.c.
Interior Profile: Mesa nominal 1/8" deep
Panel Core: Foamed-in-place, non-CFC, zero ozone depleting (zero ODP) polyisocyanurate, Factory Mutual Class 1 approval
Thermal Values: K-factor, Btu in/ft2 hr. °F @ 40°F (4°C) mean core temperature = 0.126

Panel Thickness: 1 ½", 2", 2 ½", 3", 4", 5", 6"

CF Light Mesa: 2", 2 1/2", 3", 4" (2 3/4" thickness also available from Nevada plant)
Module Width: 36"
Panel Lengths: 8'-0" to 50'-0"
Exterior Facings: Stucco embossed, G-90 galvanized and/or AZ-50 aluminum-zinc coated steel in 26 Ga., 24 Ga. and 22 Ga.
Interior Facings: Stucco embossed, G-90 galvanized and/or AZ-50 aluminum-zinc coated steel in 26 Ga., 24 Ga. and 22 Ga.
Panel Joint: Overlapping with a single tongue and groove

Fastening: Exposed through fasteners

Minimum Slope: ½:12

Color: A full range of exterior colors & coatings are available for the architectural market. For specific information about our available colors and coatings, visit us online for a comprehensive selection.

Tuff Wall Insulated Wall Panels
Tuff Wall®

  • Tuff Wall®Tuff Wall®
    Tuff Wall®

Tuff Wall® is an exceptionally attractive stucco-like insulated metal wall panel that exhibits the natural beauty that many designers and owners prefer. The exterior stucco-like surface of the panel is a hard aggregated fiber reinforced polymer coating created with the factory applied Tuff Cote® finish system. Tuff Cote finish offers an extremely durable impact and abrasion resistant coating that withstands severe weather conditions. Unlike field-applied finishes that are vulnerable to damp or cold weather during installation, Tuff Wall panels can be erected in virtually any weather condition. The interior face of the Tuff Wall panel is finished with an attractive Mesa profile and painted with a white polyester coating.

  • The masonry look of stucco with the efficiency of an insulated metal panel
  • The field-tested and proven Tuff Cote technology
  • A durable finish that is highly resistant to impact and abrasion
  • A 10-year limited warranty

 

Exterior Profile: No profile with Tuff Cote finish system
Interior Profile: Mesa nominal 1/8" deep; Light Mesa nominal 1/16" deep, Light Mesa not available for 5- or 6-inch thick panels
Panel Core: Foamed-in-place, Non-CFC & zero ODP polyurethane, FM Class 1 approval
Thermal Values: K-factor, Btu in/ft2 hr. °F @ 75°F (24°C) mean core temperature = 0.140.
K-factor, Btu in/ft2 hr. °F@ 40°F (4°C) mean core temperature = 0.126

Panel Thickness: 2", 2 1/2", 3", 4", 5", 6"
Module Width: 36", 42"
Panel Lengths: 8'-0" to 40'-0"
Exterior Facings: Stucco embossed, G-90 galvanized and/or AZ-50 aluminum-zinc coated steel in 24 Ga. and 22 Ga. with factory applied Tuff Cote finish system
Interior Facings: Stucco embossed, G-90 galvanized and/or AZ-50 aluminum-zinc coated steel in 26 Ga., 24 Ga. and 22 Ga.

Exterior Textures: Tuff Cote finish system - a hard aggregated fiber reinforced polymer coating
Panel Joint: Offset double tongue and groove with extended metal shelf for positive face fastening

Fastening: Fastener and Clip concealed in the side joint

Color: Medium Beige, Antique Bronze, Surrey Beige, Warm Limestone, Light Stone, Light Gray and Stucco White

Tuff Cast Steel Insulated Wall Panels
Tuff-Cast™

  • Tuff Cast Insulated Wall PanelsTuff Wall®
    Tuff-Cast™

Tuff-Cast™ is an exceptionally attractive insulated metal wall panel with the look of finished precast concrete. The exterior surface of the panel is a hard aggregated fiber reinforced polymer coating created with the factory applied Tuff Cote® finish system. Tuff Cote® finish offers an extremely durable impact and abrasion resistant coating that withstands severe weather conditions. Unlike field-applied finishes that are vulnerable to damp or cold weather during installation, Tuff-Cast™ panels can be erected in virtually any weather condition. The interior face of the Tuff-Cast™ panel is finished with an attractive Mesa profile and painted with a white polyester coating.

  • The look of finished precast concrete with the efficiency of an insulated metal panel
  • The field-tested and proven Tuff Cote technology
  • A durable finish that is highly resistant to impact and abrasion
  • A 10-year limited warranty

 

Exterior Profile: No profile with Tuff Cote finish system
Interior Profile: Mesa nominal 1/8" deep; Light Mesa nominal 1/16" deep, Light Mesa not available for 5- or 6-inch thick panels
Panel Core: Foamed-in-place, Non-CFC & zero ODP polyurethane, FM Class 1 approval
Thermal Values: K-factor, Btu in/ft2 hr. °F @ 75°F (24°C) mean core temperature = 0.140.
K-factor, Btu in/ft2 hr. °F@ 40°F (4°C) mean core temperature = 0.126

Panel Thickness: 2", 2 1/2", 3", 4", 5", 6"
Module Width: 36", 42"
Panel Lengths: 8'-0" to 40'-0"
Exterior Facings: Stucco embossed, G-90 galvanized and/or AZ-50 aluminum-zinc coated steel in 24 Ga. and 22 Ga. with factory applied Tuff Cote finish system
Interior Facings: Stucco embossed, G-90 galvanized and/or AZ-50 aluminum-zinc coated steel in 26 Ga., 24 Ga. and 22 Ga.

Exterior Textures: Tuff Cote finish system - a hard aggregated fiber reinforced polymer coating
Panel Joint: Offset double tongue and groove with extended metal shelf for positive face fastening

Fastening: Fastener and Clip concealed in the side joint

Color: Medium Beige, Antique Bronze, Surrey Beige, Warm Limestone, Light Stone, Light Gray and Stucco White